CMA Final · Strategic Cost Management
Product Life Cycle Costing: formula sheet
Key formulas
- Stages in order
- Introduction → Growth → Maturity → Decline
- Preceded by the pre-launch phase of research, design and development, where costs are incurred but no sales exist.
- Total life cycle cost
- Life cycle cost = Pre-production costs (R&D, design, development) + Production costs + Marketing and distribution costs + After-sales service and warranty costs + Disposal or abandonment costs
- Use undiscounted totals unless the question asks for present values.
- Life cycle profit
- Life cycle profit = Total lifetime revenue − Total life cycle cost
- Divide by total lifetime units for per-unit life cycle cost or profit.
- Per-unit life cycle cost
- Life cycle cost per unit = Total life cycle cost ÷ Total units produced and sold over life
- Use this to set a price that recovers all costs, including pre-production costs.
- Stage pattern: sales, profit, cost
- Introduction: low sales, loss, high unit cost. Growth: rising sales, rising profit, falling unit cost. Maturity: peak or stable sales and profit, stable unit cost. Decline: falling sales and profit, cost per unit may rise.
- State this as a typical pattern, not a certainty.
- Total life cycle cost
- Total LCC = Pre-production costs + Production costs + Post-production costs
- Include every cost over the whole life. Use only the costs the question gives; if discounting is asked, use present values.
- Life cycle cost per unit
- LCC per unit = Total life cycle cost ÷ Total units produced and sold over the life
- Use lifetime units, not one year's units. Units should be those expected to be sold over the full life.
- Life cycle profit
- Life cycle profit = Total lifetime revenue − Total life cycle cost
- A product is worthwhile over its life only if this is positive.
- Phase classification
- Upstream = R&D, design, testing; Midstream = manufacturing; Downstream = marketing, distribution, service, disposal
- Learn the standard grouping. If a cost has no clear phase, state your assumption.
- Total life cycle cost
- Total LCC = Pre-production costs + Production and selling costs + Post-sale costs
- Include every stage. Use discounted values if a rate is given.
- Life cycle cost per unit
- LCC per unit = Total LCC ÷ Total units produced and sold over the life
- Use lifetime units, not one year's units.
- Lifetime profit
- Lifetime profit = Total lifetime revenue − Total LCC
- Check whether the question wants discounted or undiscounted profit.
- Present value of a cash flow
- PV = Cash flow × 1 ÷ (1 + r)^n
- Use the discount factors given in the question. Do not mix timing conventions.
- Cost commitment percentage
- Cumulative committed % = Cumulative committed cost ÷ Total life cycle cost × 100
- Compare with cumulative incurred % to show that commitment runs ahead of spending.
- Life cycle cost
- Total life cycle cost = Pre-production costs (R&D, design, testing) + Production costs + Marketing and distribution costs + After-sales and warranty costs + Disposal or decommissioning costs
- Include every phase. Add only costs the question gives or that clearly arise in that phase.
- Life cycle cost per unit
- LCC per unit = Total life cycle cost ÷ Total units produced and sold over the life
- Use lifetime units, not one year's units.
- Life cycle profit
- Life cycle profit = Total lifetime revenue − Total life cycle cost
- Compare with the cost-plus or target profit to judge viability.
- Target cost
- Target cost = Target selling price − Target profit
- Cost gap = Estimated life cycle cost per unit − Target cost. A positive gap means cost must be reduced.
- Discounted life cycle cost
- PV of cost = Cash cost in year t ÷ (1 + r)^t
- Use when the question gives a discount rate and cash flows over several years.
Quick revision
- Life cycle stages: introduction, growth, maturity, decline.
- Life cycle costing covers cost from design to disposal, not just production.
- Early-stage decisions commit most of the product's total cost.
- Pre-production costs include research, design, development and testing.
- Production-phase costs include materials, labour, overheads and tooling.
- After-sale costs include warranty, service and disposal or decommissioning.
- Lifetime cost per unit = total lifetime cost ÷ total lifetime units.
- Lifetime profit = lifetime revenue − lifetime cost.
- Always check whether a cost is for the whole life or per year before dividing.
- Life cycle costing supports pricing, launch and drop decisions.
- It links to target costing because both aim to manage cost at the design stage.
- Limitations include forecasting difficulty and the effort of collecting data across phases.
Common mistakes
- Saying profit is highest in the growth stage because sales grow fastest. Fix: Remember that profit typically peaks in late growth or maturity. Growth is where profit first turns positive and rises.
- Ignoring pre-production costs such as R&D when computing life cycle cost per unit. Fix: Always include research, design and development in the life cycle total, then spread over total lifetime units.
- Dividing R&D and design cost by one year's units instead of lifetime units. Fix: Spread upstream and downstream lump sums over total units over the whole life, unless the question asks for a yearly view.
- Treating marketing, distribution and warranty as period costs and leaving them out of the product cost. Fix: In LCC, include all costs from cradle to grave. Marketing, distribution, service and disposal are part of the product's life cycle cost.
- Dividing total life cycle cost by one year's units. Fix: Always divide by total units over the whole life, as the lump sums are spread over all of them.
- Leaving out pre-production or post-sale costs. Fix: List all three stages in your table before computing anything.
- Leaving out pre-production and after-sales costs. Fix: Go through every phase and tick each one before totalling.
- Dividing total life cycle cost by one year's units. Fix: Use total units over the whole life.
Exam tips
- In MCQs, match both the sales and profit clues to the stage. One clue alone can mislead.
- In descriptive answers, structure by stage with a short point on cost, revenue and profit each, then add a recommendation. Examiners reward application over definitions.
- For life cycle numericals, show the phase-wise cost table clearly. Marks are often given for each correctly included cost head.
- Include pre-production and disposal costs in the total. Missing them is the commonest way to lose marks.
- Mention that the PLC is a model and stage lengths vary. A single line of limitation adds balance.
- In MCQs, first decide the phase. Questions often ask which cost is upstream or downstream; R&D and design are upstream, distribution and service are downstream.
- In numericals, show phase subtotals. Marks are awarded for classification as well as for the final figure.
- Check whether the question gives per-unit costs or lump sums, and use lifetime units to convert.