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CMA Intermediate · Operations Management and Strategic Management · Economics of Maintenance and Spares Management

A mill at Surat has 50 looms. Past data show the following breakdowns per month under breakdown maintenance: 2 breakdowns with probability 0.3, 4 with probability 0.5, 6 with probability 0.2. Each breakdown costs ₹5,000. A preventive maintenance contract costs ₹12,000 per month and reduces breakdowns to a constant 2 per month. What is the monthly net advantage or disadvantage of the preventive contract?

Correct figure needs checking.

  1. AAdvantage of ₹3,000
  2. BDisadvantage of ₹2,000Correct
  3. CAdvantage of ₹8,000
  4. DDisadvantage of ₹12,000

Explanation

Expected breakdowns now = 2(0.3)+4(0.5)+6(0.2) = 0.6+2.0+1.2 = 3.8. Cost = 3.8 x 5,000 = ₹19,000. Preventive: 2 x 5,000 = 10,000 + 12,000 = ₹22,000. The contract costs ₹3,000 more, so the disadvantage is ₹3,000, not ₹2,000.

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